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Chromate-free water-based epoxy high gloss primer three component. P65-HG primer is used on composite structures to reveal the defects (porosity, scratches…) and to guarantee their protection.
This primer can be used in combination with M50 filler/putty from MAPAERO.

Coatings for Aircraft Structure Protection
Unit of Measure

Components

Base

N/A P65-HG

Hardener / Catalyst

N/A H88

Thinner

N/A Water (AIMS 09-00-003 grades A, B and C)

Specifications

Brands

N/A AkzoNobel

Specifications

N/A Qualified in accordance with: Airbus: AIMS 04-04-050

Product information mentioned in the technical datasheet is given for information purposes and can differ from requirements of specifications above. In that case, customer requirements are valid for your application.

Surface Conditions

Surface Preparation

N/A P65-HG primer can be applied directly on composite pieces, suitably degreased and sanded with a Scotch Brite paper.
It can be applied on M50 filler/putty, previously sanded according to the product technical data sheet.
All recommendations mentioned above are given for information.

Physical Properties

Theoretical Coverage for 20 Microns (µm) (0.8 Mils) Dry

N/A 23 m²/L937 ft²/gal

Dry Film Weight

N/A 1.60 g/m²

Volatile Organic Compounds (VOC) Volume as Per International Organization for Standardization (ISO 11890-1)

N/A 130 g/L

Volatile Organic Compounds (VOC) Volume as Per American Society for Testing and Materials (ASTM D 3960)

N/A 250 g/L

Color

N/A Beige RAL1001

Shelf Life/Storage

N/A 12 months for the base and hardener, stored between 5°C and 35°C (41°F and 95°F) and in full and sealed original packaging.
6 months, stored in Touch-Up Kit stored between 5°C and 35°C (41°F and 95°F) in full and sealed original packaging

Gloss Level

N/A >= 70 GU at 60°

Note

N/A Gloss levels have been determined using glossmeter with an angle of incidence of 60º.
The theorical consumption value doesn’t take into account the transfer efficiency for spray application

Instructions for Use

Instructions for Use (Spray Application)

N/A Mixing ratio by weight - Base 100
Mixing ratio by volume - Base 2 V
Mixing ratio by weight - Hardener / Catalyst 43
Mixing ratio by volume - Hardener / Catalyst 1 V
Mixing ratio by weight - Water 50 to 60
Mixing ratio by volume - Water 1.3 V to 1.6

Mixing Procedure
Ideally, the unmixed products should be stored between 18ºC and 25ºC (64ºF and 77ºF) for 24 hours before use.
The P65-HG should be mixed for 10 minutes in a pneumatic or oscillating mixer before use.
Mix the base and the hardener until the mixture is homogeneous before adding demineralized water. The mixture must be made at a temperature between 15ºC (59ºF) and 35ºC (95ºF).
Sieve the paint through a 120-150 µm (4.7-5.9 mils) filter.
Never add additional water once the paint mixture has been made.

Induction Time - None

Spraying viscosity at 20ºC / 68ºF - (ISO 4)
1.4 V
43 ± 6s
Spraying viscosity at 20ºC / 68ºF - (CA 4)
1.4 V
20 ± 3s

Pot Life - 3 hours for a 1.4 V dilution

Note
Pot life depends on the dilution ratio.

The paint viscosity may vary depending on the temperature and increase over the pot life.

For an application with a two-component mixing machine, it is possible to mix first 2 volumes of base P65-HG with 1 volume of demineralized water.

The following mix has to be done:
Pre-mix base + 3V of water (This pre-mix can be stored 1 month between 5 ºC et 35 ºC or 41ºF and 95ºF). Hardener : 1V.
Final performances of the product remain unchanged compared to the 3-components mixture.

Viscosities mentioned above are corresponding to the recommended range of viscosity to ensure compliant application. The range of dilution must be used to adjust viscosity to reach the recommended one Water based paints show a thixotropic behavior. This implies that efflux time can vary according different parameters such as: type of mixing, mixing quantity, dilution, temperature, time between mixing and viscosity measurement ISO 4 cup is the reference cup. The others are given for information purpose.

Instructions for Use (Brush Application)

N/A Mixing ratio by weight - Base 100
Mixing ratio by volume - Base 2 V
Mixing ratio by weight - Hardener / Catalyst 43
Mixing ratio by volume - Hardener / Catalyst 1 V

Induction Time - None

Pot Life - 2 hours undiluted

Application Recommendations

Temperature Condition

N/A 15 to 35 ºC59 to 95 ºF

Relative Humidity Condition

N/A 20 to 85 %

Equipment

N/A Gravity compressed air gun Nozzle 1 mm to 1.8 mm

Dry Film Thickness

N/A 15 to 25 µm0.6 to 1 mil

Wet Film Thickness

N/A 20 to 45 µm0.8 to 1.8 mil

Equipment Cleaning

N/A Clean the equipment with a suitable cleaning solvent such as Mapaero D760. Mapaero D770-B aqueous cleaning solvent can also be used.

Number of Coats

N/A Apply 1 crossed coat to achieve a 15 µm to 25 µm (0.6 to 1 mil) dry thickness. Each coat has to be wet and of the same thickness.
The number of coats depends on the size and the shape of the part to be painted.
The recommended dynamic air pressure is 2 bar to 4 bar (29 to 58 psi).

Note for Application Recommendations

N/A Spray with dry, oil-free air.

Dry Time

Dust Free Dry Time at 23 Degree Celsius (ºC) (73 Degree Fahrenheit (ºF)) Temperature

N/A 2 hour

Dust Free Dry Time at 60 Degree Celsius (ºC) (140 Degree Fahrenheit (ºF)) Temperature

N/A 45 minutes

Dust Free Drying Time at 80 Degree Celsius (ºC) (176 Degree Fahrenheit (ºF)) Temperature

N/A 5 minutes

Dry to Handle Drying Time at 23 Degree Celsius (ºC) (73 Degree Fahrenheit (ºF)) Temperature

N/A 7 hour

Dry to Handle Drying Time at 60 Degree Celsius (ºC) (140 Degree Fahrenheit (ºF)) Temperature

N/A 1 hour 15 Minutes

Dry to Handle Drying Time at 80 Degree Celsius (ºC) (176 Degree Fahrenheit (ºF)) Temperature

N/A 20 minutes

Recoatable Drying Time at 23 Degree Celsius (ºC) (73 Degree Fahrenheit (ºF)) Temperature

N/A 2 hours to 168 hours

Recoatable Drying Time at 60 Degree Celsius (ºC) (140 Degree Fahrenheit (ºF)) Temperature

N/A 45 minutes to 2 hours

Recoatable Drying Time at 80 Degree Celsius (ºC) (176 Degree Fahrenheit (ºF)) Temperature

N/A 5 minutes to 45 minutes

Fully Cured Drying Time at 23 Degree Celsius (ºC) (73 Degree Fahrenheit (ºF)) Temperature

N/A 7 days

Fully Cured Dry Time at 60 Degree Celsius (ºC) (140 Degree Fahrenheit (ºF)) Temperature

N/A 2 hour

Fully Cured Dry Time at 80 Degree Celsius (ºC) (176 Degree Fahrenheit (ºF)) Temperature

N/A 45 minutes

Note for Dry Times

N/A Drying times have been determined using test pieces of 1 mm thickness, with a 20 µm (0.8 mils) dry film.
Before accelerated drying 70ºC (158ºF), let it flash off for at least 15 minutes at room temperature.
Parts whose drying was forced must cool down to below 35 ºC (95ºF) before proceeding to the next step. To recoat P65-HG primer with another product/primer, contact us.
For the P65-HG primer infrared drying, contact us.
Drying time and temperature (evaporation and curing) are given for information only and may vary depending on humidity, the shape and the material of the workpiece and the thickness of the paint.

Defects and Corrections

Defects and Corrections

N/A In the event of a defect, contact your Quality Department.

For a dry thickness < 15µm (0.6 mils): Apply a thin layer to obtain the right thickness. If the recoating time is exceeded, reactivate with a Scotch-Brite type® A.

If there are micro-bubbles, running, rejects or numerous inclusions: Reactivate slightly, using an abrasive paper grade P240 or P320.
Remove dust using a suitable cloth and apply a thin coat of primer, as described above.

Packing

Packing

N/A The base P65-HG is available in 4 L and 200 L.
The hardener H88 is available in 2 L and 200 L.
45 ml Touch-Up Kits (TUK) (30 ml P65-HG + 15 ml H88 Hardener)

Warranty

Warranty

N/A We guarantee our products against hidden defaults over material and preparation. Our Responsibility is limited to the obligation of freely replacing the defective material without there being a claim for any compensation. The advice we give is based on our experience but it might not be absolutely right. Consequently this does not imply our responsibility in case of inefficiency. Furthermore our company cannot be responsible for any material or corporal damages caused due to a misuse or mishandling of our products. Any concession to these clauses, to be valid, must be an official document issued by our offices and signed by our direction.